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  • Aerospace

    Aerospace Innovation & Success

    Aerospace is a mission critical industry requiring products that never fail. Whether it is making sure that passengers feel safe, or ensuring planes can ascend and descend successfully, our AS9100 certified products serve this industry with excellence.  

    We manufacture our aerospace products to the highest standards, as there is no room for error. We proudly domestically manufacture mission critical components that aerospace companies can consistently rely on.   

    Below you can see our product lines catering to the industry and some of the applications of our products in the aerospace sector.  

    Product Lines

    Bar Stock

    Bar Stock

    Premium stainless steel and nickel bar stock manufactured up to 0.750” to customer specifications. Highly customizable for many end-use applications and mission critical industries. 

    Cable Assembly

    Cable Assemblies

    Custom cable assemblies crafted with precision and expertise. Our aircraft, military, and commercial cable assemblies are all highly customizable, and are durable enough to withstand demanding applications.    

    CNC

    CNC Machining

    Custom CNC manufacturing can use many different alloys including stainless steel, aluminum, brass, bronze, copper and nickel. Custom parts are tested in-house to ensure quality, and precise machining produces the perfect product every time  

    Coated cable

    Coated Cable

    Involves a meticulous process of extruding a plastic jacket onto aircraft cable or wire rope, to enhance durability, functionality, and improve aesthetics. More resistant to abrasion than ordinary cables and adds resilience for harsh conditions.  

    Cold Heading Wire

    Cold Heading Wire

    Cold heading wire is available in stainless, nickel, and copper base alloys. Quality raw material for use as fasteners, blind rivets, screws and bolts. 

    Copper wire

    Copper Wire

    CWI red metals are available in a variety of high-performance alloys. Copper’s conductivity and antibacterial properties make it applicable for resistance wire, fine wire, knitted mesh and medical wire applications.    

    fine-wire-300x300

    Fine Wire

    High quality fine wire produced in sizes from 0.001” up to 0.032” with custom sizes available by request. Tempers range from soft annealed to spring temper 

    Spring Wire

    Spring Wire

    Corrosion resistant spring wire comes in stainless steel and nickel alloys, boasting excellent coiling ability at high speeds needed no additional lubricant. Manufactured in sizes from 0.022” to 0.625”. 

    Our AS9100 certified aerospace products are manufactured with excellence, ready to take on the challenges that this mission critical industry presents. With the industry’s largest assembly inventory, we are able to produce custom assemblies for aerospace in a timely manner. 

    Product applications throughout the aerospace industry include:

    Product Applications

    Flight Control

    Rudders, ailerons, elevators and more components that dictate a plane’s direction are controlled from the cockpit by cable assemblies. Throttle controls use cable assemblies as well, relying on quality cables for consistent and smooth acceleration. Mid-air alterations that keep flights on track, and make pilot’s jobs easier, are powered by aircraft cable.  

    Jet engine

    Fasteners & Engine

    Bar stock products are both highly customizable, and highly reliable, being manufactured from AS9100 certified metals. Whether it’s the little fasteners that keep the plane together, or the more complex engine parts that ensure take-off, descension and everything in between is done efficiently, you can trust CWI bar stock.  

    Thermal Management

    Copper wire is employed in heat transfer applications, like thermal straps and thermal conductivity enhancers. Its high thermal conductivity allows for efficient heat transfer and dissipation and contributes to safe and comfortable thermal management in aerospace systems.  

    Landing Gear

    One of the most important machineries in an aircraft, landing gear is supported by many product lines CWI provides. Our spring wire has the coiling capabilities to absorb the shock of a landing and reduce the strain felt by passengers.

    Our durable coated cables help initiate and retract landing gear effectively, ensuring there is no risk of a malfunction on ascension or descension. Bar stock metals comprise the beams, axles and shafts within the landing gear, with corrosion resistance and fatigue resistance promising consistent performance that never fails.  

    Emergency Systems

    Our durable cable assemblies and coated cable products can be used for safety and emergency systems in aircrafts. If you’ve ever heard a pre-flight speech about emergency procedures, you’ve heard mention of a product we can provide. 

    Emergency exits and masks stored above seats are a few examples of safety precautions that would be opened or released by our cable products. With how critical these measures can be, having quality cables involved is crucial.  

    Bushings

    Bushings, Hardware

    CWI custom manufacturing allows us to provide many smaller hardware components to the aerospace industry. From bushings to bearings to nuts and bolts, our CNC machining capabilities can be used to create the perfect product for any application. 

    Bushings and bearings help limit friction, and we can also manufacture the exact screw, nut or bolt needed to keep structural components together, and maximize the function of all the technology within an aircraft. 

    Structural Parts

    Much of the structure of an aircraft can be produced from bar stock metal alloys like stainless steel and aluminum. The fuselage (main body) and wings of a plane use these metals for their lightweight structure, corrosion resistance and durability to withstand weather obstacles, long flights, heavy loads and the many other challenges of this mission critical industry.  

    Our AS9100 certified locations have many certifications, listed here: 

    Loos Naples – Naples, Florida 

    SPECIFICATION 

    DESCRIPTION 

    MIL-DTL-781 

    Covers wire rope terminals designed for attachment to wire rope by swaging 

    MIL-DTL-8878 

    Turnbuckles, Positive Safetying, General Specification intended for use in the construction of aircraft and aircraft accessories 

    MS-21252C 

    Clip Locking, Clevis Fork 

    MS-20667 

    Fork End Fittings 

    MS-20668 

    Eye End Fittings 

    MS-21254C 

    Turnbuckle, Eye End (For Pin) 

    MS-21255C 

    Turnbuckle, Clip Locking, Eye End (For Wire) 

    MS-21259 

    Stud End Fittings 

    MS-21260 

    Locking Stud End Fittings 

    MS-20663 

    Double Shank Balls 

    MS-20664 

    Single Shank Balls 

    MS-21251 

    Turnbuckle Bodies 

    MS-21256 

    Locking Clips 

    MS-51844 

    Oval Sleeves 

     

    Loos & Co. – Pomfret, Connecticut 

    SPECIFICATION 

    DESCRIPTION 

    MIL-DTL-83420  

    QPL-83420 

    Wire rope, flexible, for aircraft control (supersedes MIL-W-83420, MIL-C-5424 and MIL-W-1511) 

    MIL-DTL-87161  

    QPL-87161 

    Wire rope, non flexible, for aircraft application (supersedes MIL-W-87161, MIL-W-5693 and MIL-W-6940) 

    MIL-DTL-18375  
     

    QPL-18375 

    Cable, steel (corrosion-resisting, non-magnetic) flexible, preformed (for aeronautical use) (supersedes MIL-W-18375) 

    MIL-DTL-87218   

    QPL-87218 

    Cable, lockclad, for aircraft control 

    MIL-DTL-6117 

    QPL-6117 

    Wire Rope Assemblies, Aviation, Swage Type 

    MIL-DTL-83140 
     

    QPL-83140 

    Wire ropes, stainless steel preformed, non-rotation, for aircraft rescue hoist and cargo handling (winching) (supersedes MIL-W-83140) 

    MIL-W-18242 

    Wire rope and wire rope assemblies; single leg-corrosion resisting steel, minesweeping 

    RR-W-410 

    Federal Specification for Wire Rope and Strand 

    MIL-DTL-5688 

    Wire Rope Assemblies; Aircraft, Proof Testing and Prestretching 

     

     Strand Core – Milton, Florida 

    SPECIFICATION 

    DESCRIPTION 

    MIL-DTL-83420 

    Wire rope, flexible, for aircraft control – supersedes MIL-W-83420, MIL-C-5424, and MIL-W-1511 

    MIL-DTL-87161 

    Wire rope, non flexible, for aircraft application – supersedes MIL-W-87161, MIL-W-5693, and MIL-W-6940) 

    MIL-DTL-18375 

    Cable, steel (corrosion-resisting, non-magnetic) flexible, preformed (for aeronautical use) – supersedes MIL-W-18375 

    MIL-DTL-83140 

    Wire ropes, stainless steel preformed, non-rotation, for aircraft rescue hoist and cargo handling (winching) – supersedes MIL-W-83140 

    MIL-DTL-18242 

    Wire rope and wire rope assemblies; single leg-corrosion resisting steel, minesweeping 

    RR-W-410 

    Federal Specification for Wire Rope and Strand 

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